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減速機一些保養的方法和檢修方法

2015-08-05 17:51:21 hmico
焦作制動器，聯軸器，皮帶輪，托輥，電動滾動，輸送帶
減速機|減速機保養|減速機維護
減速機的日常維護相當重要，現在美科機械給大家關于減速機一些保養的方法和檢修方法：
Guomao reducer to you on the reducer some maintenance and repair method method:
國茂減速機保養最重要的就是必須定期換油，檢查聲音大小，是否有異常。一般大攻略的減速機需要油泵潤滑。若空載低速啟動，等到運行平穩后再進行加載。
The most important is the maintenance of Guomao reducer must be regular oil, check whether there is abnormal sound. General introduction of the reducer need to pump lubrication. If no load at low speed start, until after running smoothly and then load.
軸承與軸、軸與蝸輪的配合面壓入前應涂潤滑油。國茂減速機一般的檢修方法分為如下幾個方面：
Bearing and shaft, shaft and worm gear in front of the mating surface should be coated with lubricating oil. The maintenance method of Guomao reducer in general is divided into the following several aspects:
1、拆卸潤滑系統是指拆卸蝸輪鎖緊螺母，使用專用工具卸蝸輪，并檢查蝸輪與蝸桿嚙合情況，包括接觸面積、位置、磨損情況等。但是同時也要拆卸油封，清洗機箱，檢查處理中間剖分面。
1, remove the lubrication system is to remove the worm gear lock nut, use special tool to unload the worm gear, and check the worm gear and worm gear meshing, including contact area, position, wear and so on. But at the same time also to remove the oil seal, cleaning the case, check the processing of the middle section.
2、拆卸蝸輪減速機主要包括拆卸皮帶罩、三角皮帶、皮帶輪，拆卸聯軸節、螺栓、吊下電動機。除此之外，還要拆卸蝸桿兩端蓋和減速器剖分面的螺栓，吊起機殼上蓋放于橡膠板上，要防止中間剖分面損傷，并清洗上蓋，檢查緊固螺栓處是否漏油。
2, remove the worm gear reducer includes removing belt cover, triangle belt, belt wheel, removing coupling, bolts, hanging under the motor. In addition, but also removing worm at both ends of the cover and the reducer subdivision surface of the bolt, lift the upper cover of the casing. Put on the rubber plate, to prevent the intermediate subdivision surface damage, and cleaning cover, check the fastening bolt leaks.
3、軸頸磨損可采用噴涂、刷涂、電鍍后磨削方法修復。軸上鍵槽損壞，可在離原鍵槽120°相位處重新加工鍵槽。
3, the shaft neck wear can be used to spray, brush, plating after the repair method. The shaft keyway damage, can be re processed from the original 120 degrees in the keyway keyway phase.
4、檢查蝸輪、蝸桿，我認為主要是蝸輪磨損、點蝕、膠合（粘著撕傷）嚴重的，可更換或采用修正蝸輪的方法修復蝸輪、重新配制蝸桿。而蝸輪、蝸桿齒面輕度膠合、點蝕及個別齒面有缺陷，可采用補焊后銑削，刮削及研磨等方法修復。
4, check the worm gear, worm, I think the main is worm gear wear, pitting, glue (adhesive tear) serious, can be replaced or the use of modified worm gear method to repair the worm gear, worm. And the worm wheel and worm tooth surface slight scuffing, pitting and individual tooth surface defects, the repair welding after milling, scraping and grinding and other methods to repair.
5、減速機裝配前對零件進行清洗，去毛刺，并按圖樣要求核對尺寸，幾何形狀、精度、表面粗糙度等。
5, the reducer assembly before cleaning the parts, to burr, and according to the requirements of the drawings to check the size, geometry, accuracy, surface roughness, etc..
希望這些可以給購買國茂減速機的用戶提供幫助！
I hope these can give the users to help buy Guomao reducer!
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